R&D and Intelligent Manufacturing

  • Technical research and development

    1Synchronous design team of 20 members;

    2Two core designers with working experience of more than 5 years;

    3In the pre-development stage, through finite element analysis, we accurately analyze and judge whether the strength of the bearing part of the casting meets the design requirements, which can greatly improve the success rate of casting design and realize synchronous development with customers;

    4Mold flow simulation: in the design stage, we carry out die casting simulation and mold feeding, so as to track the material motion trajectory of each channel of feeding to improve the success rate of mold design;

    5Through the core-pulling pulverization cooling technology, we can achieve accurate and balanced design of the synchronous ejection mechanism.

  • Mold manufacturing

    Mold manufacturing

    1We can design and manufacture 180T-4500T aluminum alloy die-casting molds with professional mold design software and mold flow analysis software.

    2According to the structural difficulty, wall thickness uniformity, product porosity and air tightness requirements of the products, we have the ability to design and manufacture aluminum alloy high-pressure die-casting molds such as vacuum, local extrusion, high-pressure point cooling, fixed-mold core-pulling and in-mold spraying while ensuring product quality.



  • Die Casting Automation Island

    Die Casting Automation Island

    1The die-casting island of automation integrates die-casting, deburring, sandblasting, and palletizing to complete multiple processes at one time.

    2Reducing the turnover of products in the workshops, shortening the production cycle, and reducing the inventory.


  • Friction welding

    Friction welding

    1The friction stir welding can complete large-area welding of aluminum alloy products at one time at low cost and high efficiency.

  • Machining Automation Island

    Machining Automation Island

    1The machining island of automation integrates feeding, CNC machining, testing, and palletizing to realize automatic connection of multiple machines.

    2It is characterized by high degree of automation, fewer operators required, and high stability.

    3Working with AGV and MES systems, it can truly realize unmanned production.


  • High pressure cleaning

    High pressure cleaning

    1Capable of fully removing oil stains on the surface, it allows for continuous cleaning and can reach the production efficiency 2-3 times that of an ordinary general cleaning machine.

    2It can meet the cleanliness requirements of metal particles ≤400um and non-metal particles ≤1000um.


  • Electrophoretic line

    Electrophoretic line

    1Consuming more than 100 tons of electrophoretic paint, which is used in products such as vehicle lamp and radiator brackets, each year

    2Producing 25.9 million products, which are glossy in appearance and resistant to corrosion and high-temperature, each year


  • Anodization

    Anodization

    1Consuming more than 45 tons of acid-base chemicals, which are used on the surface of products with requirements for insulation and corrosion resistance, each year 

    2Producing more than 7.2 million products, such as wiper joints, each year 


  • grind line

    grind line

    1Choosing abrasives with different textures, shapes, and sizes according to the surface quality requirements and sizes of the products

    2Capable of removing dirt on the product surface and fine burrs around the products, improving the color difference of the product surface, and enhancing the surface smoothness and quality

    3With features like quick and efficient grinding, it can meet customers’ demand for surface roughness of products 


  • Sandblasting line

    Sandblasting line

    1With high sandblasting efficiency, it can remove fine burrs, avoid collision, and ensure stable quality

    2In addition, it can improve the fatigue resistance of parts and increase the adhesion between the primary surface of the parts and the coatings.


  • Quality assurance

    Quality is the life of an enterprise, the most fundamental and fundamental to the core competitiveness of modern enterprises. Without quality, there is nothing! The company has always regarded quality as its life, attached great importance to quality management, established and continuously improved a quality assurance system, and strictly implemented it to truly achieve "full process" quality management.

    • Quality assurance

      Quality assurance

    • Quality assurance

      Quality assurance

    • Quality assurance

      Quality assurance

    • Quality assurance

      Quality assurance

    • Quality assurance

      Quality assurance

    System appointment

    • ISO14001

      ISO14001

    • IATF16949

      IATF16949

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